Stone Fabrication Case Study

Eliminating Silica Dust at Granite Transformations

Granite and silica particles combined with strong epoxy odors had defeated several previous filtration attempts. A single CleanLeaf OX3000, installed over the main work area, solved both problems at once.

CleanLeaf OX3000 air cleaner controlling silica dust and epoxy odors in granite fabrication facility
Client
Granite Transformations
Location
Industry
Stone Fabrication & Resurfacing
Solution
CleanLeaf OX3000
Contaminants
Granite & silica dust, epoxy odors
3,000
CFM per unit
3/4
H.P. direct drive fan
Dual
Micro-glass filter stages
2yr
Warranty on all parts
The Challenge

Persistent Silica Dust and Epoxy Odor, After Several Failed Attempts

Granite Transformations is a global, full-service home and business remodeling system offering a wide selection of resurfacing designs in stone and stone-like materials. Their manufacturing facility faced serious air quality challenges from granite and silica particles combined with strong epoxy odors from the resurfacing process.

The facility had already tried several different approaches to filter the air and reduce odors, but none had resolved the persistent silica dust and chemical smell. Silica dust in particular poses serious respiratory health risks, which made effective filtration a safety concern rather than only a comfort issue.

What Granite Transformations needed was a solution that could capture fine granite and silica particles, reduce strong epoxy odors from the manufacturing process, and hold up to the demanding conditions of a stone fabrication shop — all without another round of trial and error.

What the Facility Needed
  • Effective capture of granite and silica particles from the air
  • Reduced epoxy odors from the manufacturing process
  • A system built for demanding conditions of stone fabrication
  • Improved overall air quality for worker health and safety
  • A fix that would actually work, after previous attempts had not
The Solution

A Single OX3000 Over the Main Work Area

CleanLeaf OX3000 air cleaners — formerly branded as Blue Ox Air Cleaners — were strategically installed above the main work area in the fabrication shop to eliminate granite and silica pollutants and reduce epoxy odors.

The OX3000 uses a T-Style airflow pattern, with inlets on both sides of the unit and exhaust from the center, maximizing coverage across the work area from a single mounting point.

The series is equipped with a dual set of micro-glass fiber filters that provide greater filter area, making it especially effective at capturing the fine particulate generated by granite and silica cutting.

Explore OX3000 Air Cleaners
CleanLeaf OX3000 air cleaner

OX3000

High-capacity air cleaner with T-pattern airflow, built for dust and odor control across demanding fabrication environments.

Key Specifications
3,000 CFM Airflow 3/4 H.P. Direct Drive Fan Dual Micro-Glass Fiber Filters T-Style Airflow — Dual Inlet, Center Exhaust 2 Year Warranty, All Parts
The Results

Cleaner Air, Healthier Workers, and an Unexpected Cooling Benefit

Where previous filtration attempts had failed, the CleanLeaf OX3000 succeeded. Air quality improved noticeably throughout the facility, with granite and silica particles effectively removed from the air and epoxy odors greatly reduced in the work area.

The improvement in worker safety was immediate, given the respiratory risks associated with silica exposure. Granite Transformations also found an unexpected side benefit: the added air circulation from the unit helps keep workers cool on hot days.

A single, strategically positioned unit solved multiple air quality challenges that had resisted every previous attempt.

Outcomes
  • Air quality noticeably improved throughout the facility
  • Granite and silica particles effectively removed from the air
  • Epoxy odors greatly reduced in the work area
  • Enhanced worker safety through better silica dust control
  • Unexpected benefit: improved air circulation helps keep workers cool

Why CleanLeaf for Stone Fabrication

What made this installation work is what makes the approach right for granite and stone shops generally.

Proven Where Others Failed

When multiple previous filtration attempts couldn't solve the problem, a single OX3000 delivered noticeable improvement in both particle capture and odor control.

Dual Filter Design for Fine Silica Particles

The dual micro-glass fiber filter configuration provides the extensive filter area needed to capture hazardous silica dust generated during cutting and fabrication.

Addresses Multiple Contaminants at Once

One system tackles both particulate (granite and silica dust) and chemical contaminants (epoxy odors) for comprehensive air quality improvement.

Critical for Worker Health and Safety

Silica dust exposure is a serious occupational hazard in stone fabrication. Effective filtration protects workers and helps maintain compliance with safety regulations.

More Case Studies

See how CleanLeaf systems have solved air quality problems across other industries.

Cigar bar smoke removal case study

Cigar Bar & Lounge

Thick blue haze from four lit cigars was driving guests away. Four OX1100-CF units eliminated it entirely.

Read Case Study
Corporate cafeteria odor case study

Corporate Cafeteria

Food odors were spreading from a cafeteria into adjacent offices. OX1100-CC units stopped them at the source.

Read Case Study
Climbing gym chalk dust case study

Climbing Gym

Chalk dust, mold, and chemical fumes were recirculating through an enclosed gym. OX3000 units cut contaminants by 95%.

Read Case Study

Product or System Quote Request

If you would like to speak with one of our product experts about our products, pricing, or to get a system estimate, please call or email us using the contact information below. If you want pricing for a specific product or would like to be contacted by a product expert, please use the Request a Quote Form. If you need support with an existing order, please visit the Contact Us page.

Call Us:
866-999-9008
Fax:
(866) 422-4099
Email:
info@cleanleaf.com

Request a Quote

Please share a few details below, and a product expert will contact you promptly. To accelerate the process, please provide as much detail about our application as possible (EX: type of contaminant (dust, odor, fumes...), size of your space, ceiling height...).